Testing Services

Pneumatic Testing & Leak Detection

Comprehensive air pressure testing and advanced leak detection services for valve sealing verification and actuator performance validation.

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Air Pressure & Leak Detection Testing

Our pneumatic testing services utilize compressed air to detect leaks, verify seal integrity, and test valve performance under controlled air pressure conditions. This method is ideal for applications where water testing is not suitable or when precise leak detection is required.

Bubble Leak Detection

Visual leak detection using soap solution for precise identification

Low Pressure Testing

Safe testing method for delicate or sensitive valve components

Actuator Performance Testing

Comprehensive testing of pneumatic actuators and control systems

Testing Capabilities

Low pressure air testing from 0-300 PSI with precise control
Bubble leak detection using approved leak detection solutions
Mass spectrometer leak detection for ultra-low leak rates
Actuator air consumption testing and performance optimization
Control system testing including positioner and solenoid validation
Pneumatic actuator stroke time and torque measurement
Air supply system pressure drop analysis
Leak rate quantification with certified measurement equipment

Testing Standards

API 598ISO 5208ISA-75.25IEC 60534ANSI/FCI 70-2

Pneumatic Testing Process

Our systematic approach ensures thorough leak detection and performance verification

1

Pre-Test Setup

Valve preparation and test equipment connection with safety verification

2

Pressure Application

Gradual pressure increase to test pressure with monitoring

3

Leak Detection

Systematic leak detection using bubble solution and visual inspection

4

Results Documentation

Complete documentation of test results and leak locations

Types of Pneumatic Tests

Comprehensive air testing protocols for different applications and requirements

Bubble Test

Visual leak detection using soap solution to identify and locate any air leakage points.

  • • Low pressure air application
  • • Soap solution application
  • • Visual bubble detection
  • • Precise leak location identification

Pressure Decay Test

Quantitative leak measurement through pressure monitoring over time.

  • • Controlled pressure application
  • • Pressure monitoring over time
  • • Leak rate calculation
  • • Quantitative results

Actuator Test

Performance testing of pneumatic actuators and control systems.

  • • Air consumption measurement
  • • Response time testing
  • • Operating pressure verification
  • • Control system testing

Advantages of Pneumatic Testing

Why choose pneumatic testing for your valve verification needs

Safe Testing

Lower risk compared to high-pressure water testing

Visual Detection

Easy identification of leak locations with bubble method

Quick Results

Faster testing process with immediate visual feedback

Sensitive Detection

Highly sensitive to small leaks and minor seal defects

Pneumatic Testing Equipment

Our pneumatic testing systems provide precise air pressure control and accurate leak detection capabilities for comprehensive valve testing.

Compressed Air System

Clean, dry compressed air with precise pressure regulation and monitoring

Precision Pressure Control

Digital pressure controllers with fine adjustment and monitoring capabilities

Leak Detection Systems

Professional bubble solution and detection equipment for accurate leak identification

Testing Specifications

Pressure Range

5 PSI to 150 PSI

Air Quality

Clean, dry, oil-free compressed air

Valve Sizes

1/2" to 48" diameter

Detection Sensitivity

0.1 SCFH minimum detectable leak rate

Test Duration

5-15 minutes depending on valve size

Need Pneumatic Testing Services?

Contact our testing experts today to schedule your pneumatic testing or learn more about our leak detection capabilities.

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