Planned Maintenance

Shutdown & Turnaround Support

Maximize your planned shutdown efficiency with our comprehensive valve maintenance and repair services. Minimize downtime and ensure reliable restart.

Shutdown Planning Benefits

Pre-planned maintenance schedules
Minimized downtime duration
Dedicated project teams
Guaranteed completion timelines

Comprehensive Shutdown Services

Our shutdown support services are designed to maximize maintenance efficiency and ensure reliable system restart.

Pre-Shutdown Planning

Comprehensive planning and preparation to optimize shutdown execution and minimize duration.

  • Valve condition assessment
  • Maintenance scope definition
  • Resource planning and scheduling
  • Critical path analysis
  • Spare parts procurement
  • Tool and equipment preparation

Shutdown Execution

Expert execution of valve maintenance activities with dedicated teams and proven procedures.

  • Valve removal and installation
  • Complete overhaul services
  • Pressure testing and certification
  • Actuator calibration
  • System commissioning
  • Performance verification

Post-Shutdown Support

Comprehensive documentation and follow-up support to ensure long-term reliability.

  • Detailed maintenance reports
  • Performance test certificates
  • Maintenance recommendations
  • Spare parts inventory
  • Training and handover
  • Warranty support

Shutdown & Turnaround Types

We support all types of planned maintenance shutdowns across various industrial sectors.

Major Turnarounds

2-8 weeks

Comprehensive plant-wide maintenance with extensive valve overhaul programs.

Typical Scope:

  • Complete valve population assessment
  • Major valve overhauls and replacements
  • System upgrades and modifications
  • Comprehensive testing and commissioning
  • Performance optimization

Common Industries:

RefineriesPetrochemical plantsPower stations

Planned Maintenance

1-4 weeks

Scheduled maintenance focusing on critical valve systems and preventive care.

Typical Scope:

  • Critical valve maintenance
  • Preventive maintenance execution
  • Safety system testing
  • Performance monitoring
  • Condition-based replacements

Common Industries:

Chemical plantsManufacturingUtilities

Unit Shutdowns

3-10 days

Focused maintenance on specific process units with targeted valve work.

Typical Scope:

  • Unit-specific valve maintenance
  • Quick turnaround repairs
  • Emergency preparedness
  • System isolation testing
  • Rapid commissioning

Common Industries:

Process unitsProduction linesUtility systems

Emergency Shutdowns

1-7 days

Unplanned shutdowns requiring immediate valve repair and replacement.

Typical Scope:

  • Emergency valve repairs
  • Rapid failure analysis
  • Temporary solutions
  • Fast-track procurement
  • Accelerated testing

Common Industries:

All industrial sectorsCritical infrastructureSafety systems

Shutdown Planning Process

Our systematic approach ensures efficient shutdown execution and minimizes operational disruption.

1

Pre-Planning & Assessment

3-6 months before
Valve population survey and condition assessment
Maintenance scope definition and prioritization
Resource requirements planning
Critical path development and optimization
2

Detailed Planning & Preparation

1-3 months before
Detailed work packages and procedures
Spare parts procurement and staging
Tool and equipment preparation
Team mobilization and training
3

Shutdown Execution

During shutdown
Safe isolation and valve removal
Workshop repair and testing
Installation and commissioning
System testing and handover
4

Post-Shutdown Review

1-4 weeks after
Performance evaluation and reporting
Lessons learned documentation
Future maintenance planning
Warranty and support activation

Why Choose Our Shutdown Support

Our proven track record and systematic approach deliver measurable benefits for your shutdown projects.

30%

Reduced Downtime

Average reduction in shutdown duration through efficient planning and execution

95%

On-Time Completion

Projects completed within planned schedule and budget

99.5%

First-Time Success

Valve systems commissioned successfully on first attempt

9 AM to 7 PM

Support Coverage

Round-the-clock support during critical shutdown periods

Planning Your Next Shutdown?

Start planning early to maximize efficiency and minimize downtime. Contact our shutdown specialists for a consultation.